Bonding Technology

Bonding Collector structure:

There are three common types of flat-plate solar collector heat-absorbing body structures: laser welding, ultrasonic welding, and copper-aluminum composite. The following will discuss the process characteristics, application, process realization, heat conduction area, use range, coating and new development. Compare the structure of the BONGDING endothermic.

Comparison of several common heat structures:

Absorber Connection type

Laser welding

Ultrasonic welding

Copper and aluminum composite

Bonding

Application

Aluminum sheet + copper tube

Aluminum sheet + copper tube

Aluminum sheet + copper tube

Aluminum sheet + copper tube

Material thickness

0.3-0.4mm

Copper 0.12-0.2mm, Aluminum 0.3mm

0.4mm

0.7mm

Tube plate contact shape

Point + line

Banding

4 arc belts

360° arc

Tube sheet contact type

Formation of molten pool

20khz axial vibration rolling

Mechanical extrusion

Bonding craft

Deformation

Absorber slightly deformed

Rolling belt thinning

Plastic deformation

Elastic deformation

Heat conduction area

Smaller

Larger

Larger

Larger

Heat-absorbing coating

Blue film/black film

Blue film/black film

Anodizing

Blue film

Appearance

Slightly visible

Expose 3mm substrate

Semicircle

Micro arc + sector angle

Picture 1

Picture 2

Picture 3

Analysis of the contact angle of the copper-aluminum composite heat sink structure: